IMPROVE PRODUCTIVITY
By pinpointing problem areas and hot spots long before they cause critical shutdown, Predictive Maintenance (PdM) also increases productivity:
TESTIMONIAL: In the beginning, we had little to no predictive technologies in place. It was a regular occurrence to not make it through a week without sending a production line home due to critical equipment being down. ATS assisted in establishing a vibration analysis program with data collected internally and analyzed by ATS. ATS then introduced us to IR technologies and started collecting and analyzing photos of our critical systems. With these programs in
LOWER MAINTENANCE COSTS
Cost savings is one of the major motivations behind most Predictive Maintenance (PdM) Programs:
One manufacturer of heavy machinery reduced its repair expenses by $1.7 million with Predictive Maintenance.
Current estimates suggest that the average plant not currently using vibration analysis to monitor equipment can reduce its maintenance budget by 20% with PdM. This can save your company thousands-or even hundreds of thousands-of dollars each year.
A major supplier to the U.S. government’s Defense and Aerospace Program avoided more than $1 million in downtime by doing an infrared thermography scan of its electrical distribution system.
Remember When?
Remember when diagnosing a machine’s condition required nothing more than a screwdriver and a good ear? Well, technology has come a long way.
These days, a host of high-tech tools make it possible to accurately determine the condition of equipment as it operates. This information can then be used to make precise maintenance decisions. The results are improved productivity, lowered maintenance costs, and extended machinery life.
THE BENEFITS OF OUTSOURCING PDM
- No up-front capital required.
- Pay as you go with monthly Purchase Orders.
- You don’t have to worry about upgrades and software changes to PdM equipment-we take care of everything.
- Recognized leaders in Predictive Maintenance bring 230 years of combined expertise to your worksite.
- No vacations, no
lay-offs , no transfers, bumping to other jobs, or light-duty restrictions. - You get all of the service-none of the hassles.
Resolve to Reduce Downtown
Happy New Year! It’s the time of year during which we all promise to do better and to be better. On the whole, however, we’re not very good at keeping our resolutions. That’s why so many of us make the same promises to ourselves year in and year out. But when it...
PdM for the Red Nose?
Think about a foggy Christmas Eve. Consider Rudolph’s shiny nose. Perfect match, right? Rudolph leads the team of reindeer through the fog, his nose providing a beacon in the darkness. Christmas is saved! Unless… What if Rudolph’s nose is on the blink? Won’t light up?...
It’s Time to Talk Turkey
It’s time to talk turkey. Sure, that’s a Thanksgiving reference. But it’s also a reminder that it’s always the right time for real talk. As the holiday season gears up, it can sometimes feel like November and December are lost months on the business side of things....
Halloween Soup Challenge
ATS knows predictive maintenance is serious business—but we also know how to have fun! On Halloween, we held our annual soup challenge. This is a time when members of our staff bring in their favorite soups to share and we vote on a winner. It’s a great—and...
Using Motion Amplification to Identify Issues Not Seen with the Naked Eye
Making assumptions in vibration analysis can add a lot of time and wasted resources in finding the issue. Using Motion Amplification Technology can help uncover problems you might not otherwise see. High directional vibration in a large...
Predictive Maintenance is like Wellness
What is the most important piece of equipment in your facility? It’s not your most expensive machine or your most reliable machine or your newest machine. It is your people. That is why, here at ATS, we have a predictive maintenance program in place—for our staff!...
